Cylindrical gear manufacture
Hobbing and shaping of spur and helical gears, internal and external splines, worms and worm wheels, with crowning where required.
Gear cutting guidance →UK GEAR MANUFACTURING & DRIVE TECHNOLOGY
Standard drive products and bespoke gear manufacturing, supported by in-house engineering, CNC machining, gear cutting and precision inspection.
With a long-established history, Ondrives is a UK manufacturer specialising in precision gears, gearboxes, and mechanical drive components for aerospace, defence, robotics, and advanced industrial applications. Through continuous investment in engineering, manufacturing technology, and inspection capability, we have built a strong reputation for quality, reliability, and technical support. Ondrives operates to AS9100 Rev D and ISO 9001:2015, ensuring full traceability, compliance, and confidence for safety-critical programmes.
Ondrives combines gear cutting and specialist gear manufacturing with CNC machining, engineering support and in-house gear inspection at our Chesterfield facility. We support prototypes, development work, small batches and repeat production of gears, pinions, geared shafts, splines, worms and precision drive components.
Hobbing and shaping of spur and helical gears, internal and external splines, worms and worm wheels, with crowning where required.
Gear cutting guidance →Form and profile grinding from solid or as a finishing operation, including lead and profile modifications for demanding transmission applications.
Gear grinding guidance →Closed-loop design, grinding and inspection of spiral bevel, hypoid and high-ratio hypoid gear sets using specialist Gleason systems.
Bevel & hypoid guidance →Integrated turning, milling, drilling, boring, gear hobbing and gear skiving, supported by automated production equipment.
Gear manufacturing guidance →CNC turning, sliding-head machining, wire EDM, cylindrical grinding and honing for shafts, housings, blanks and complex components.
Geared shafts & pinions →Gear and transmission design, CAD/CAM, analytical gear inspection, CMM and optical measurement support controlled manufacture and reporting.
Gear inspection guidance →Explore practical Ondrives guidance covering gear manufacture, cutting, grinding, inspection, design, splines and specialist gear forms, alongside GearCALC and SplineCALC.
Bring us your drawing, gear data or application requirement. Our engineering, manufacturing and inspection teams support precision gears and drive components from initial development through to repeat production.
01 · Capabilities
Specialist gear manufacture and CNC machining at our Chesterfield facility, supporting prototypes, small batches and repeat production.
02 · Design
Discuss gear geometry, application requirements and manufacturing considerations with our team to help define a practical route to production.
03 · Quality
Ondrives Ltd’s management system is certified by LRQA to AS9100D and ISO 9001:2015. In-house metrology and gear inspection support controlled manufacture and reporting to your requirements.
View our certificate of approval for your supplier records. Refer to the PDF for certificate dates, number and full approval details.
Certificate of approval ↗ View full-size certificate image · new tab Explore standard catalogue gears, gearboxes and drive components, or contact us for bespoke and made-to-drawing manufacture. Ondrives supplies industrial, automation, aerospace, defence, medical and specialist machinery applications.
Follow recent investment, manufacturing developments, technical projects, new equipment, product updates and exhibition activity from our Chesterfield engineering facility.
At Ondrives, we keep customers informed through regular news updates and technical videos shared on LinkedIn. As a UK-owned and UK-based manufacturer, we design and manufacture precision gears and mechanical drive components in the heart of Derbyshire. Our specialist gear knowledge and engineering experience allow us to support customers from initial concept and design through to manufacture and production. With a factory equipped with over 40 CNC machines, supported by advanced CAD/CAM systems and specialist gear design and analysis software, we deliver reliable solutions for demanding aerospace, defence, robotics, and industrial applications.
For regular company and manufacturing updates, visit the Ondrives LinkedIn page.
Meet the Ondrives team at selected engineering, manufacturing and aerospace exhibitions. If you have a current project, drawing or future requirement, contact us in advance to arrange a meeting.
AEROSPACE AND ADVANCED MANUFACTURING
Ondrives plans to exhibit in Hall 2 at the Farnborough International Airshow in July 2028. We look forward to meeting customers, engineers and procurement teams at this globally recognised aerospace event.
Arrange a Meeting
Quick answers to common questions about gear manufacture, materials, tooth forms, tolerances and choosing between standard and bespoke components.
Common choices include case-hardening steels, through-hardening alloy steels, stainless steels, engineering bronzes and engineering plastics. The right material depends on load, speed, duty cycle, environment, wear requirements and whether heat treatment is needed.
Hardening is usually considered when higher surface durability, wear resistance or load capacity is required. Case hardening, nitriding and through hardening are typical options, with the choice depending on material, tooth size, distortion limits and final accuracy requirements.
A drawing is best, but useful gear data can include module or DP, number of teeth, pressure angle, helix angle, face width, bore and mounting details, material, heat treatment, quality grade and any profile or lead modifications.
Manufacturing enquiry guidance →Yes. We can review existing drawings and specifications for manufacture, and can support prototypes, development work, small batches and repeat production.
Standard gears are catalogue products with defined sizes and ratios. Bespoke gears are made to a customer drawing, application requirement or specific gear geometry where a standard part is not suitable.
Inspection can include dimensional checks together with gear-specific measurement such as profile, lead, pitch and runout, depending on the drawing and required quality level.
Gear inspection guidance →Speak with our engineering and sales team about standard products, precision gears, gearboxes, splines or bespoke made-to-drawing manufacture.
Send us your drawing, specification or application details. We can help identify a suitable standard product or the appropriate design and manufacturing route.
Ondrives Ltd
Foxwood Industrial Park
Chesterfield, Derbyshire
S41 9RN, United Kingdom