Gear Grinding

Gleason P600/800G Gear Form Grinding

High accuracy DIN Q3-4 0.5Mn – 16Mn Ø15mm – Ø850mm Spur Helical.
Profile modifications – Tip Relief, Root Relief, Tip Chf, Profile Crowning.
Lead Modification – Crowning, Eccentric Crowning, End Reliefs.

Spiral Bevel Video

Shot of a single ground tooth gap from the front — Single Ground Tooth Gap.
Single Ground Tooth Gap.

Overhead shot of a single ground tooth gap — Single Ground Tooth Gap (Overhead)
Single Ground Tooth Gap (Overhead)

Gear form ground spur gear. — Gear Form Ground Spur Gear.
Gear Form Ground Spur Gear.

Modified Ground Spur Gears

Profile and lead crowning

Spur Gear on our Niles-Kapp ZE400
Spur Gear on our Niles-Kapp ZE400

Gleason 280G Spiral Bevel Grinder
Ground spiral bevels, hypoids, high ratio hypoids (HRH) and super high ratio hypoids (SRH)

Spiral Bevel Gear on our Gleason 280G
Spiral Bevel Gear on our Gleason 280G

High Ratio Hypoid (HRH) Pinion on our Gleason 280G — High Ratio Hypoid (HRH) Pinion
Ground on our Gleason 280G

DIN4 Precision Ground Gear.
DIN4 Precision Spur Gear 3Mn

Precision Ground Gear Teeth.
DIN4 Precision Spur Gear 3Mn Close

DIN4 Precision Spur Gear 3Mn Report 1
DIN4 Precision Spur Gear 3Mn Report 1

DIN4 Precision Spur Gear 3Mn Report 2
DIN4 Precision Spur Gear 3Mn Report 2

Internal machine shot of a spur gear being ground on a Gleason P600/800G machine

Spur Gears

Gear Cutting

Gleason P90 High Speed Gear Hobber

Able to cut DIN Q7 Spur, Helical and also Worm Mill and Wormwheel cut.
Lead crown and auto-load function.
0.4Mn – 4Mn

Gear Shaping Video

Internal aluminium spur gear set designed using KISSsoft — Internal Aluminium Spur Gear Set
Designed using KISSsoft

Internal aluminium spur gear designed using KISSsoft — Internal Aluminium Spur Gear
Designed using KISSsoft

Modified Ground Spur Gears

Profile and lead crowning

Close up of gear spline shaft — Gear Spline shaft
Gear Spline shaft

Precision Double Spur Gear
Precision Double Spur Gear

Close up of meshed teeth of a pair of ground spur gears — Meshed Ground Spur Gears
Meshed Ground Spur Gears

Spur Gear with Internal spline bore.
Spur Gear with Internal spline bore.

Gleason P400ES Shaping Machine — Gleason P400ES Gear Shaper
Gear shaping of external and internal spurs and helicals

Cylindrical & Thread Form Grinding

Studer S31 Precision Internal, External and Thread Form Grinding.

Grinding <0.003mm runouts, with +- 0.0025mm tolerances.
<0.4Ra Surface finishes.
Ø2mm – Ø350mm and up to 1000mm between centres.

Bore Grinding Video

Ground double spur gear with diameter ground to 5micron tolerance

Cylindrical ground worm with diameters ground on our Studer S21 grinder — Cylindrical Ground Worm
Diameters ground on our Studer S21 Grinder

Turned and ground part — Turned and Ground Part
Turned and Ground Part

Threaded Turned and Ground Part
Threaded Turned and Ground Part

Gear rack diameter ground on our Studer grinder — Gear rack diameter ground.
Gear rack diameter ground.

External Shot of a Studer S31 cylindrical grinding machine

External shot of a Mazak i-300 machining centre

5 Axis Simultaneous Machining

Mazak i-300 AWC High Speed Production

30 Pallets, 145 tools and Renishaw probing.
Able to precision machine components from solid billets of aluminium and steel.
Utilizing 3D CAD and CADCAM software for the machining of complex shapes.