Gear Grinding
Gleason P600/800G Gear Form Grinding
High accuracy DIN Q3-4 0.5Mn – 16Mn Ø15mm – Ø850mm Spur Helical.
Profile modifications – Tip Relief, Root Relief, Tip Chf, Profile Crowning.
Lead Modification – Crowning, Eccentric Crowning, End Reliefs.

Spur Gears

Gear Cutting
Gleason P90 High Speed Gear Hobber
Able to cut DIN Q7 Spur, Helical and also Worm Mill and Wormwheel cut.
Lead crown and auto-load function.
0.4Mn – 4Mn
Cylindrical & Thread Form Grinding
Studer S31 Precision Internal, External and Thread Form Grinding.
Grinding <0.003mm runouts, with +- 0.0025mm tolerances.
<0.4Ra Surface finishes.
Ø2mm – Ø350mm and up to 1000mm between centres.


5 Axis Simultaneous Machining
Mazak i-300 AWC High Speed Production
30 Pallets, 145 tools and Renishaw probing.
Able to precision machine components from solid billets of aluminium and steel.
Utilizing 3D CAD and CADCAM software for the machining of complex shapes.
Turning Centres
Mazak 200MSY with RoboJob.
Bar and Billet loading Ø6mm – Ø900mm.
All controlled via SMOOTH technology


Metrology
Gleason 475GMS
Gear Analytical Inspection, Mitutoyo CMM’s.
First Article Inspection (F.A.I.) Reports.
Measurement Reports.
Material Certificates